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Vertical Coil Coater

BlackBros Vertical Coater

Produce more in less space.

Increase your total output.

Outperform spray squeegee systems.

The Black Bros. Co. Vertical Coater is an outstanding solution to the floor space challenges that impact plant layout. You have a lot of decisions to make when designing a new line, or adding an operation to an existing coating line.

The Vertical Coater will apply Pre-paint Chemical Treatments, Phosphates, Chromate and Acrylic coatings to metal coils. When you have prepainted metal, you get products that are stronger and stand up to corrosion more that is painted in post production, or on site.

The coater has the ability to apply many different kinds of liquids and substrates onto the product from one or both sides.

Install a Vertical Coater to apply Dry Film lubricants. (Vertical and ‘T’ Coaters can be configured with the Black Bros. innovative Fast Change and Shuttle Head features for quick color change and off-line clean up in painting operations.)

A long list of optional features, such as the innovative automatic cleaning cycle is available. Black Bros. also offers a 2 year warranty on all coil coating machinery.

Call us today at 1-800-252-2568
Speak to our Vertical Coil Coating Experts

What are the Benefits of Coil Coating over Spray?

Roll Coater application of Chromate offers many advantages over spray squeegee systems: health benefits, application quality and reduction of waste.

Ten Benefits of the Black Bros. Vertical Coil Coater:

1. Get a consistent coating weight over the whole length and width of the coil.
2. Greater edge coating control.
3. No streaks in the coating.
4. Total control of the coating weight over many line speeds.
5. A faster and more controlled engagement and disengagement process.
6. Easier cleanup.
7. Faster roll change. (And with our quick change feature – we’re faster than our competitors.)
8. Get rid of hazardous waste and sludge that is the byproduct of a spray system.
9. Stop the health risk of airborne chrome.
10. Quieter operation.

How Flexible is our Vertical Coil Coater?

Our Black Bros. Coil Coating machines are designed to be flexible – we can tune them for use by your company as either Chemical Coaters or Prime Finish Coaters. They can also be designed as Shuttle Coaters, and you can get the Fast Change system that helps you create product color alterations in moments.

If you have a special request, just ask us. We tailor our machines to your process. Want to see how your material will work in action with a real Vertical Coil Coater? Book an appointment and bring your products inside our one of a kind laboratory. Here you can devise the perfect setup for your coil coating application with our experts.

Make the Vertical Coil Coater Part of Your Line

Blanchard ground steel frames are tooled by our own machinists at our factory. With these features, you get the best of Black Bros. on your own factory floor. Whatever you’re coating, the vertical coater is designed to become an integral part of your process.

Call us today at 1-800-252-2568
Speak to our Vertical Coil Coating Experts

About the Coil Coating Process

Coil coating is an effective and powerful way to increase the life, beauty and use of a product. This process can be used when you’re creating a home appliance, trim for architecture, building material or a container (to name a few of many uses.)

While the coil is being manufactured, coil coating (or toll coating) is the process by which the manufacturer applies a chemical or paint, typically to steel or aluminum, which are created as large rolls of coil prior to final forming.

The coils are bathed through layers of different products using multiple rollers. This is best accomplished in coil coating machinery, such as Black Bros. Vertical Coil Coater. During the coating process, the coils are opened, cleaned and treated so they can best retain the application of a final chemical or paint finish.

First, the chemical cleaning treatment helps form a surface that allows the final chemical or paint finish to adhere to the surface of the coil. The next step is to apply primer in the Primer Coater, which is followed by a trip through an oven to dry the primer. The last layer is applied in the Finish Coater, which rolls the lasting paint or chemical sealant that will form on one or both sides of the coil. The last step is rerolling the coil, which is then distributed to be machined into various products, such as refrigerator’s, garage doors, appliances or furniture.

One great benefit of coating is that the coat lasts longer when applied in a controlled factory setting with a Vertical Coil Coater – onto the virgin coil – than when it is applied after the final product is manufactured, when it’s impossible to replicate the powerful steps in the coil coating process.

Product Bulletins:

Vertical Coil Coaters